Balance of Plant Piping
K Plus specializes in balance of plant project completion. As process piping contractors, our team is able to handle all processed piping and mechanical packages for your project. We can design the piping to include P&ID, as well as isometric drawings of the piping system, ensuring compliance with all relevant industry standards and specifications.
Our Piping Services
Preloaded Modular Pipe Rack Design
Custom-designed modular pipe rack systems that can be preloaded to save time and money on your project. Our modular approach allows for efficient installation and minimizes on-site construction time.
- Structural steel pipe racks rated for seismic zones
- Pre-fabricated modular sections up to 40' long
- Multi-level designs supporting up to 150 lbs/ft
- Integrated cable trays and conduit systems
- Hot-dip galvanized or epoxy-coated finishes
- Custom designed pipe supports and anchors
Tank Farm Piping and Manifolds
Comprehensive piping solutions for tank farms, including complex manifold systems designed for optimal flow control, safety, and operational efficiency.
- Carbon steel, stainless steel, and specialty alloy piping
- Sizes from 1/2" to 36" diameter
- ANSI Class 150 to 900 pressure ratings
- Custom manifold designs with multiple inlets/outlets
- Double block and bleed valve configurations
- Heat tracing and insulation packages
Balance of Plant Construction
Complete balance of plant construction services, ensuring all piping and mechanical systems are properly integrated into your facility for seamless operation.
- Utility piping systems (steam, water, air, gas)
- Process piping for various media and conditions
- Equipment setting and alignment
- Pump and compressor installations
- Pressure vessel connections and piping
- Instrumentation and control system integration
Our Process
Once the design is complete, we are able to fulfill the installation of the piping and mechanical packages. This can be done on site at the facility or we can preload a modular package to save you time and money on your project.
Design
Comprehensive piping design services including P&ID development and isometric drawings tailored to your specific requirements.
- 3D modeling using AutoCAD Plant 3D and AVEVA E3D
- Stress analysis with CAESAR II
- Hydraulic flow calculations
- Material selection optimization
- Compliance with ASME B31.1/B31.3/B31.4/B31.8
Fabrication
Precision fabrication of piping components and assemblies, either on-site or in our controlled facility environment.
- AWS certified welders (SMAW, GTAW, FCAW)
- CNC pipe cutting and beveling
- Automated orbital welding capabilities
- 100% weld inspection via RT/UT/MT/PT
- Hydrostatic testing up to 3,000 PSI
Modular Assembly
When applicable, we preload modular packages to minimize on-site construction time and reduce project costs.
- Factory acceptance testing (FAT)
- Pre-insulation and heat tracing
- Integrated control systems
- Skid-mounted pump and filter assemblies
- Transportation logistics planning
Installation
Professional installation of all piping and mechanical systems, ensuring proper integration with existing infrastructure.
- Specialized rigging and positioning
- Field welding and NDE testing
- System flushing and chemical cleaning
- Pressure testing and commissioning
- As-built documentation
Benefits of Our Piping Solutions
Cost Efficiency
- Modular design reduces on-site labor costs
- Efficient project management minimizes downtime
- Precision fabrication reduces material waste
- Streamlined installation process
- Reduced long-term maintenance costs
Quality Assurance
- Comprehensive quality control procedures
- Adherence to industry standards and specifications
- Experienced fabrication and installation teams
- Thorough testing and inspection protocols
- Detailed documentation and as-built drawings
Applications
Industrial Facilities
Process piping systems for manufacturing plants, refineries, and other industrial facilities.
- Chemical processing plants
- Pharmaceutical manufacturing
- Food and beverage production
- Pulp and paper mills
Tank Farms
Comprehensive piping and manifold systems for fuel storage and distribution facilities.
- Petroleum terminals
- Ethanol storage facilities
- Chemical storage facilities
- LNG/NGL processing plants
Energy Facilities
Specialized piping systems for power plants, renewable energy facilities, and other energy infrastructure.
- Combined cycle power plants
- Biomass energy facilities
- Hydrogen production plants
- Solar thermal installations
Industry Standards & Compliance
Design & Construction Standards
- ASME B31.1: Power Piping Code for power generation facilities
- ASME B31.3: Process Piping Code for industrial and petroleum facilities
- ASME B31.4: Pipeline Transportation Systems for Liquids and Slurries
- ASME B31.8: Gas Transmission and Distribution Piping Systems
- AWS D1.1: Structural Welding Code - Steel
- API 570: Piping Inspection Code: In-service Inspection, Rating, Repair, and Alteration of Piping Systems
Quality Assurance & Testing
- ASME Section IX: Welding, Brazing, and Fusing Qualifications
- ASNT SNT-TC-1A: Personnel Qualification and Certification in Nondestructive Testing
- API 1104: Welding of Pipelines and Related Facilities
- ASTM Standards: Material specifications and testing methods
- ISO 9001:2015: Quality Management Systems
- NACE Standards: Corrosion control and material selection
Certifications & Qualifications
- ASME U Stamp: Pressure vessel fabrication
- ASME PP Stamp: Process piping fabrication
- ASME S Stamp: Power boiler fabrication
- AWS Certified Welders: All welding processes
- NCCER Certified Pipefitters: Skilled craft professionals
- API 570 Inspectors: Certified piping inspectors
Ready to Discuss Your Piping Project?
Contact our team today to discuss your process piping needs and get a customized solution for your facility.
Request a Quote